Rolling proper installation and removal, you can save time and greatly improve bearing life, as well as the maximum to avoid costly failures, the availability of critical plant and machinery, the key is to ensure that the appropriate tools and equipment installation and removal of the bearing is engineer on hand during the installation or assembly stage. Appropriate tool may include thermal installation and removal tool (i.e., heating plate), the induction heating apparatus and the heating ring mounting paste, and the feeler gauge, hydraulic extractor, hydraulic nut and hand pump set. Using the right tools to ensure easy and quick mounting and dismounting bearings, without causing damage to the bearings or peripheral equipment, and in a safe and reliable way. Portland Valderrivas, the Spanish GRUPO CEMENTOS Portland Valderrivas is the largest cement producer in Spain and one in the industry is a world leader. 12 Spain 17 regions, product diversification will enable the Group to obtain a large Spanish cement market share. El Alto cement production capacity, for example, is about 225 tons of white gray clinker cement clinker 230,000 tons; 2.8 million tons of gray cement and 280,000 tons of white cement. In the factory production line, there are two gray cement and white cement line. Portland Valderrivas contracted cement and mineral processing industry leading engineering service providers. Four companies bearing roller presses had to be replaced because they have reached the end of their maximum life. Press the cement production process of the key. Grinding process must produce a very fine clinker to guarantee high-quality end product. If the reporter is not running, the production of clinker does not comply with these requirements. Therefore, Portland Valderrivas contracting Schaeffler, to carry out installation of new bearings and engineering services provider fitter show exactly how to do it. Four new Schaeffler bearings, spherical roller bearings with tapered bore. Bearings each weighing 1650 kg and the measured value above 1090 mm 630 mm 336 mm due to the large size of the bearings and the reporter to the importance of the production process, the correct bearing installation is very important, not only for finished product quality, but also to the plant availability. Schaeffler support engineering services provider in the planning and coordination of the installation. During the installation process, from Schaeffler service specialists on-site training fitter. Four new bearing, using a hydraulic installation tool. Handle adjacent elements and bearing checked to see if they can be reused. Customer benefits of the correct bearing mounting is essential to ensure a high level of availability of the machine and to maximize bearing life. Since Schaeffler and engineering services provider, bearing the risk of failure, which will result in a 2-day unplanned downtime together significantly reduced. In addition, knowledge transfer to enable the fitter from Schaeffler engineering service providers in order to properly carry out a similar bearing installation assistance missions in the future without having to provide professional installation services standard bearing potential cost savings as follows: Labour (10 fitter 5 days): # 8364; 16,000 crane rental: # 8364; 5,000 four with tapered bore spherical roller bearings: # 8364; 114,000 Installation Aid: # 8364; 3000 Total cost: # 8364; 138,000 production losses due to unplanned down time (48 hours): # 8364; 240,000 line bearing installation guide to help companies correct mounting and dismounting rolling bearings, Schaeffler Group has launched an online interactive information guides. How Schaeffler Mounting Kit installed in a professional manner and bearing the tools needed to do this, is a Web-based information guides. And to learn what tools and auxiliary parts needed, users can also view a short educational video that demonstrates how to use these tools in practice should enter the site (http://mounting-toolbox.schaeffler.com) users. With a "virtual factory" on the main screen, as the main user interface, allowing around the site, and easy access to the information provided by the easy and fast navigation. Our goal is to make users feel they are actually in a factory, looking over the shoulder of the Schaeffler qualified installation technicians, who is to demonstrate how to properly install bearings. The site offers tools and accessories installation details, demos properly installed bearings, including bearings extend life and reduce unplanned downtime, increase machine availability benefits. In addition, the correct adjustment and lubrication can achieve improved energy efficiency of machines and equipment.
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