Company Name:
Lishui Huanqiu Bearing Trading Co., Ltd.
Company Address:
No.11 Shiting Road, Shuige Industrial Zone,Lishui, Zhejiang,China
Contact Person: William
Email: admin@tradebearings.com
Homepage: www.asiabearings.com
Bearing B2B: www.tradebearings.com
1. Steel
design
in the fastener manufacturing, the correct selection of fastener materials is
an important part, because the performance of the fastener and the material has
a close relationship. Improper or incorrect material selection may result in
performance below standard, shorten the service life, or even an accident or
processing difficulties, the manufacturing cost of the fastener material
selection is a very important part. Because
it is the metal plastic forming molding at room temperature, deformation of
each part, bear the deformation rate is also high, therefore, the very strict
performance requirements for cold heading steel raw materials. On the basis of the long-term
production practices and user research, 8.8, 9.8 bolts and screws, material
requirements, for example, various chemical elements. C content is too high, cold forming
properties will be reduced; too low, you can not meet the requirements of the
parts of the mechanical properties, and therefore set at 0.25% -0.55%. Mn can improve the permeability of the
steel, but add too much it will strengthen the matrix structure affected by the
cold formability; parts quenched and tempered to promote the tendency to
austenite grain growth, it is an appropriate increase in the international
basis, will be 0.45% -0.80%. Si can strengthen the ferrite to
promote cold-forming properties to reduce the material elongation decreased as
Si is less than or equal to 0.30%. SP
is the impurity elements, their presence along the grain boundary segregation,
leading to grain boundary embitterment, damage to the mechanical properties of
steel, should be as low as possible, at the P less than or equal to 0.030%, S
is less than or equal to 0.035%. B.
The maximum boron are 0.005% boron element has significantly improved the steel
permeability, but at the same time will lead to an increase in steel brittle. B content is too high, bolts, screws
and studs such need good mechanical properties of the work piece is very
unfavorable.
2. Spheroidization (softened) annealing
countersunk head screws, hexagon socket head bolts using the cold heading
process to produce the original organization of the steel will have a direct
impact on the processing of cold heading forming ability. Local area in the cold heading process
of plastic deformation up to 60% -80% of this steel must have a good
plasticity. When the chemical
composition of the steel when the microstructure is to decide the plastic pros
and cons of the key factors generally considered coarse lamellar partite is not
conducive to cold upsetting, small globular pearlier can significantly improve
the ability of steel plastic deformation. More
amount of high-strength fasteners in carbon steel and carbon steel, before the
cold heading spheroid zed annealing (softening), in order to obtain a uniform
and detailed ball partite, to better meet actual production needs. Softening annealing of medium carbon
steel wire rod, the heating temperature is more than the critical point of the
steel up and down the insulation, the heating temperature is generally not too
high, otherwise it will produce three commentate along the grain boundaries,
resulting in the cracking of the cold heading, and for isothermal spheroidization annealing
of medium carbon alloy steel wire rod, AC1, + (20-30%) after heating, furnace
cooling to slightly below the Ar1 temperature of about 700 degrees Celsius
temperature for some time, and then furnace cooling to 500 degrees Celsius,
cooled baked. Steel
microstructure consists of course to fine, globular changed by the sheet, cold
heading cracking rate will be greatly reduced. 35 \ 45 \ ML35 \ SWRCH35K steel to
soften the general area of ??the
annealing temperature of 715-735 degrees Celsius.