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Bearing in grinding


Bearing in the grinding process, the surface of their work is carried out by high-speed rotation of the grinding wheel,  so if you do not operate according to operating instructions and adjust the equipment, it will appear in the bearing surface flaws, which affect the overall quality of the bearing. Bearing in precision grinding, due to rough demanding surface grinding work can often trace to the naked eye the surface grinding marks are the following.

Performance of cross spiral traces

When this was mainly due to traces of grinding wheel of the bus straight poor, there is bump phenomenon in grinding, the grinding wheel and work piece is only part of the contact, when the work piece or the grinding wheel several times from the movement, the performance will be reproduced in the work piece cross-helix and the naked eye can be observed. The helix pitch and the work piece table speed, the size of the work piece speed, but also with wheel axis is not parallel to the rail line and the table.

(A) the main reason for the formation of spiral

1 Dressing bad, not chamfered corners, are not used for repair coolant;

2 table guide rails too much oil, resulting in floating table;

3 machine precision is not good;

4 grinding pressure too large.

(B) the reasons for the formation of a helix

1.V-rail rigidity is not good, when the grinding wheel produces the offset, but the edge of grinding wheel surface contact with the work;

2 dressing table for the noisy wheel speed instability, accuracy is not high, so that one edge of the trim wheel slightly less;

3 piece itself poor rigidity;

4 broken on the wheel falling off too much sand and iron filings under the work piece grinding wheel attached to the surface of the plot, this should be a good dressing wheel wash or scrub with a clean, cool water;

5 Dressing well, there are local raised and so on.

 

 

 

Compared the advantages ceramic bearings and steel bearings

In recent years, the country, inside and outside the research, development of ceramic bearings has achieved fruitful results and substantial progress. Has been applied in the field of machine tools, chemicals, aerospace and play a magical effect.

Ceramic bearings steel bearings are magical advantages:

High speed and acceleration capability - can operate in conditions of dn value of over 3 million, and the skid, wear and heat can be reduced;

2, long life, resistance to wear - full ceramic bearing fatigue life is expected to be 10-50 times longer than all-steel bearings, hybrid ceramic bearings, life expectancy is higher than the all-steel bearing life 3-5 times;

Required lubrication rarely - low coefficient of friction of ceramic materials, oil lubricated ceramic bearings, in the case of the lubricant thinning or depleted oil and its lubricating capacity is still lower than steel bearings used lubricants;

4, abrasion - due to the ceramic materials for the inert material, it is more resistant to corrosion and wear;

5, rigidity - due to the high modulus of elasticity of the ceramic material, its rigid than ordinary steel bearing large 15-20%;

6, the high temperature - full ceramic bearing temperature 500C above;

7, the torque is low - about 1/3 smaller structure, ceramic bearings, torque;

8, magnetic non-conductive - ceramic bearings are not magnetic, electrical damage.




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