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Bearing maintenance


(1)   Bearing the cooling system to use. Bearing seat cooling water in the proper use of the case not only extends the service life of the bearing, and improves production efficiency. Bearing materials are generally dedicated bearing steel production through a variety of processing; even the best bearing steel also have their limits on the use, for example, temperature. Bearing in the use of the state, if the mold temperature is too high, it is easy will make the surface of the mold core early crack turtle, some bearing even more than 2000 die crack turtle on a large area. Even bearing in production because the bearing temperature is too high and mold core has changed color, even more than 400 degrees has been measured, the temperature of re-encounter the chilling state of release agent is prone to crack turtle, the production of The products are easy to deformation, strain, stick mold situation. Bearing cooling water can greatly reduce the use of mold release agents; such operators will not use a release agent to reduce the temperature of the bearing. Its benefits is to effectively extend bearing life, save the die-casting cycle, improve product quality, reduce the occurrence of the viscous modulus and strain and stick aluminum to reduce the use of mold release agents. Also reduce the plunger and the core loss due to bearing overheating.

(2) bearing at the start of production process bearing to warm up to prevent the hot liquid metal turtle crack in the cold bearing suddenly encountered, the more complex bearing with a torch, liquefied petroleum gas conditions are good, mold temperature, relatively simple bearing using slow injection preheating.

(3) bearing parting surface of the clean-up, this is very troublesome, but also easy to overlook, operator and application of kerosene complete bearing parting surface clean again, not only can prevent the bearing will not be pinching and release agent residue after cleaning, can bearing housing or other dirt clogging the exhaust ducts to get through, is conducive to the discharge of the medium-sized cavity gas injection process to improve product quality.

(4) If the bearing with the neutron control, attention to the absolute prohibition of the signal lines between the die casting machine and the bearing joints are the reason is very clear in daily production, it is difficult to avoid the signal line above water, or joints packed easily broken, resulting in short circuit with the machine, causing signal error, ranging from alarm and automatic shutdown delay time while the signal disorders, the bearing top bad. It results in unnecessary losses.




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