bearing lubrication management, prevention and control of oil mixed oil
Data show that the wear and tear caused by mechanical failure or the main reason for the early, more than half of all management and lubrication technology. Improve lubrication management, and prevention of bearings, gears and other moving parts friction abrasions or sintering, to prevent and reduce wear, friction reduction, accident prevention equipment, improve equipment efficiency; saving energy, improving energy utilization efficiency, increase economic effective lubrication management is the main task.
1. Lubrication Management is a professional technology management should be based full-time lubrication technology management, development management system lubrication, lubrication training, technical knowledge.
2.'s Fuel tank capacity in a reasonable premise to maintain a reasonable tank oil level, often to fill the oil tank to the oil tank is always in a reasonable run the oil level on oil degassing, precipitation machine Miscellaneous, separation of water and lower box oil temperature beneficial.
3. Timing, positioning run Oil samples collected from the oil smell, color, viscosity changes, water content, water distribution performance, pollutant type and concentration, anti-foam properties are measured by tests. Lubricating oil into the point of more than 0.1% moisture content, the mechanical wear increased dramatically; more than 0.5% of the lubrication situation will be very dangerous. Well test record.
4. Analysis and comparison of records of each inspection, lubrication of the bad state of forecasting, improve or hedge to work out. The system's oil level, oil, oil temperature, oil pressure control alarm and interlock to secure, to prevent the occurrence of lubrication.
5. Prevention of Contamination and control of oil pollution:
(1) oil purchase, storage, storage, issue and deal with waste oil should be a strict management system, according to different varieties, grades respectively, with clear easy to distinguish the signs or signs indicating the name, grade, date, etc. . Mixed deposit is strictly prohibited to prevent the misuse of an accident caused by contaminated product.
(2) storage and transportation and storage, we should strictly ensure clean and closed containers to prevent dust, impurities, water intrusion. Should be in the dark, cool and airy, with room for storage warehouse fire channel. Temporary open storage should be tilted slightly so that removable tops to keep the location of the state, to prevent rain intrusion. Do not oil and copper, and lead to promote oxidation of the metal contacts.
(3) major projects reinspection oil acceptance: viscosity, viscosity index, water content, resistance to emulsification, extreme pressure. Cleaning requirements within mechanical impurities of 0.01%, no traces of such water and sediment.
(4) tank at the top of the manhole cover shall be reclosable, do not open. Established by the air filter filtration accuracy of more than 100 projects, regularly cleaning up, tank bottom valve Timing sewage discharge. Lubricant applied to the fuel tank fill pipes pumping, and the installation of appropriate filtration precision filter. Sludge sedimentation tank should be cleaned regularly, not allowed to use with fabric wipe the inner surface of the tank.
(5) the replacement of clogged filters and filter, cartridge memory, the oil should be drained, beware of dirt into the filter downstream pipeline, resulting in serious save of the secondary pollution, or will directly threaten the normal lubrication of lubrication points.
(6) According to the used oil's color, viscosity, water and pollution indicators such as changes, oil changes on time and according to quality.
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